Some projects seem impossible at first glance. When a pharmaceutical facility in Germany contacted ERY Food Machinery about removing a massive Sealpac A7 packaging machine from their sterile environment, many said it couldn’t be done. Here’s how our team proved them wrong.
The Challenge
Our first project of 2025 presented us with an interesting set of constraints. A pharmaceutical facility in Germany needed to remove a Sealpac A7 packaging machine from their sterile production area. While machine removal is a regular part of our operations, this particular project required exceptional planning and execution due to several factors:
- An 8-meter-long machine that needed to be removed through narrow corridors
- Strict sterile environment protocols that had to be maintained throughout the operation
- Building constraints that prevented wall removal
- Exit routes with passages no wider than 100cm at their widest points
Our Approach
To complete this project, we developed a detailed plan that focused on three key areas:
1. Precision Disassembly
After careful analysis, we determined that breaking down the machine into five distinct components was the optimal solution. Each section was strategically planned to:
- Fit through the narrow corridors
- Maintain the integrity of crucial machine components
- Allow for efficient reassembly at its new location
2. Sterile Protocol Compliance
Working in a pharmaceutical environment meant following strict cleanliness protocols:
- All team members followed proper sterile environment procedures
- Specialized equipment was used to maintain sterility
- Each component was sealed correctly before transport
3. Time Efficiency
Despite the project’s complex nature, our experienced team completed the entire operation in just 7 hours, minimizing disruptions to the facility’s operations.
The Results
The project was a complete success, with:
- Zero contamination incidents
- All components were safely removed
- No damage to the facility or equipment
- A delighted client
Looking Forward
This project has laid the groundwork for what promises to be an ongoing partnership. It demonstrates our ability to handle complex disassembly operations in highly regulated environments, combining technical expertise with strict adherence to protocol.
Need Similar Services?
If you’re facing challenges with machine removal or installation in sensitive environments, we’d be happy to help. Our team specializes in:
- Complex machine disassembly
- Sterile environment operations
- Tight space solutions
- Equipment relocation
