Meat separation line with freezing system AM2C and CFS

The production line for the mechanical separation of meat from bones consists of two parallel processing lines, each equipped with advanced equipment to ensure an efficient separation process and further processing of the product. The process ends with the vacuum transport of the meat to a plate freezing tunnel, which guarantees continuity and high production quality.

First line (3500 kg/h)
AM2C SM3050 separator (year of manufacture: 2003) – an efficient mechanical separator for separating meat from bones. Equipped with a metal detector and loading pole to detect and eliminate metallic impurities from the product. Thanks to its design and high power, the SM3050 can perfectly handle demanding input materials.
Capacity: 3500 – 6000 kg/h
Power: 37kW
Dimensions: 3000 х 1200 х 2000 mm
Sieve: 3mm
Low speed
Operator-friendly controls
Easy to clean, assemble and disassemble
Pre-shredding built into the separator
Low temperature rise
Low maintenance costs
Easy and precise capacity and setting adjustment
Pycmo RB500 – a high-capacity conveyor for the precise transfer of material between units. The RB500 is characterised by its robust construction and ease of cleaning, promoting hygiene in the production process.
Feed hoppers, one for transferring the product to the mixer, the other for placing the product after mixing on the scales or sending it for freezing.
Wolfking TSMI 1250 mixer (year of manufacture: 1997) – a machine for homogenising meat after separation. This model ensures even mixing of the product, allowing precise adjustment of the texture and technological parameters of the meat. Built-in cooling.
Actual capacity: 1250l
Flexible, programmable mixing for perfect consistency across a wide range of products
Robust, reliable and easy-to-clean design
Easy operation, maintenance and sanitisation for low running costs
CO2 cooling

Second line (2500 kg/h)
AM2C SM2050 separator (year of manufacture: 2003) – a smaller variant of the mechanical separator, dedicated to work with lower-volume raw material. Equipped with a loading pole. Thanks to its ergonomic design and reliable technical parameters, the SM2050 provides high efficiency with low energy consumption.
Capacity: 2500-4000kg/h
Power: 37kW
Dimensions: 2900 х 1200 х 2000 mm
Sieve: 3mm
Low speed
Operator-friendly controls
Easy to clean, assemble and disassemble
Pre-shredding built into the separator
Low temperature rise
Low maintenance costs
Easy and precise adjustment of capacity and settings
Pycmo RB500 – analogous conveyor to the first line, responsible for the precise transfer of material to further processing stages.
Feed hoppers, one for transferring the product to the mixer, the other for placing the product after mixing on the scales or sending it for freezing.
CFS Unimix I 1500 mixer (year of manufacture: 2010) – a high-capacity mixer to ensure a uniform end product at the meat preparation stage for transport and freezing. Built-in cooling.
Actual volume: 1248l
Flexible, programmable mixing for perfect consistency across a wide range of products
Robust, reliable and easy-to-clean design
Easy operation, maintenance and sanitisation for low running costs
CO2 cooling

Vacuum transport system and freezing
Both lines are integrated with a vacuum transport system for the final product, which eliminates the risk of meat degradation during transfer and transfers it directly to a plate freezer. This freezer is characterised by efficient cooling, which ensures rapid freezing and preservation of the organoleptic and technological properties of the product.
This configuration enables a continuous, hygienic and efficient processing process, meeting the high requirements of the meat industry.
The freezing module consists of 4 DSI (Dybvad Stål Industri) plate freezers of 1,600 kg each (4 × 40 blocks – each block about 10 kg, it is also possible to modify the arrangement of the plates and make blocks of 20-40 kg, each block is about 60 × 25 cm at standard setting).
The freezing system includes a crane for 40 blocks, improving the transport of the final product to the wrapper or onto pallets.
The line also includes two Mayekawa compressors and a hydraulic system for pushing out the frozen blocks.
At the end of the line is a robot for stacking the product on pallets.